A new robot End-of-Arm Tool (EOAT) was built using reused components from obsolete projects, allowing the process to move from semi-automatic to full automatic production.

Cycle Time Improvement

Before (Semi-Auto): 70 seconds

After (Automatic): 55 seconds

Faster and more stable operation

Production Impact

Weekly demand: 700 parts

Before: 1.70 production days per week

After: 1.34 production days per week

Time saved: 0.36 days per week (≈2.9 hours/week)

Direct Annual Savings

Technician cost: $11 USD/hour

Weekly labor savings: ≈ $32 USD

Annual direct savings: ≈ $1,664 USD

Additional Benefits

Improved safety (less manual handling)

Better ergonomics

Increased machine utilization

Low implementation cost due to reused materials