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Saltillo

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LOCATION: Saltillo
TYPE OF WASTE ADDRESSED: Defects
DATE: 10/25/2025
NAME: daniel reyna
DEPARTMENT: Maintenance
BEFOREBEFORE
AFTERAFTER
IMPROVEMENTS

The installation of the visual aids screen in the assembly process improved the detection and prevention of operating errors, reducing the percentage of scrap generated during production.

Before the improvement, the process contained 1.5% scrap; after implementation, the rejection rate was reduced to 0.5%, resulting in a total reduction of 1.0% in defective parts.

Considering an annual production volume of 299,520 parts, with a unit value of $3.77 USD, this reduction is equivalent to 2,995 recovered parts per year, representing an estimated annual savings of $11,292 USD in scrap reduction alone.

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/wp-content/uploads/2016/04/revere_logo_new2-1-300x138.png 0 0 Derek Swanson /wp-content/uploads/2016/04/revere_logo_new2-1-300x138.png Derek Swanson2024-04-16 18:30:422026-03-10 14:13:47Saltillo
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Revere Plastics Systems, LLC is headquartered in Novi, Michigan. With over 50 years of experience in plastics and manufacturing, Revere has the leadership and insight to help meet all our clients’ needs and demands.

For over the past 25 years Revere Plastics Systems has remained in the top 100 plastic injection molders with presses ranging in 25 – 3,300 tons.

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